Effective Warehouse Layout Design- OH&S

Guide for an Effective Warehouse Layout Design to Reduce the Risk of Accidents and Boost ProductivityAn effective warehouse layout can significantly reduce the risk of accidents while also boosting productivity.

BY ALEX SELWITZ, SEP 25, 2023 OCCUPATIONAL HEALTH & SAFETY:

The fast-paced world of logistics and supply chain management operates with warehousing services as its critical hub. However, the bustling activity often comes with its own set of challenges, particularly concerning employee safety.

Let’s shed light on how an effective warehouse layout can significantly reduce the risk of accidents while also boosting productivity.

Factors Contributing to Accidents in Warehouses

The risk of warehouse accidents is ever-present, often due to a combination of factors that can range from poor layout design to inadequate safety protocols. Understanding these contributing factors is the first step toward creating a safer and more efficient workspace.

Inadequate traffic flow and congestion. When pathways are not clearly defined or are too narrow, it can lead to congestion. This is particularly dangerous when heavy machinery like forklifts is involved, as it increases the likelihood of collisions and accidents.
Lack of clear signage and wayfinding. The absence of clear and visible signage can result in confusion and disorientation. This can be especially hazardous in areas where dangerous materials are stored or where specific safety protocols must be followed.
Absence of designated walkways. Without designated walkways, pedestrians are forced to share space with machinery and vehicles, increasing the risk of accidents. Designated walkways ensure that foot traffic is separated from machinery, reducing the likelihood of collisions.

Material handling and machinery operation. Improper training or lack of awareness about the correct procedures for handling materials and operating machinery can lead to severe accidents. This includes everything from lifting techniques to the operation of heavy machinery like forklifts.
Importance of risk assessment. Failing to conduct regular risk assessments can result in overlooked hazards. These assessments are crucial for identifying potential dangers and implementing preventive measures.
It’s important to note that these factors are not isolated issues but are often interconnected. Addressing them requires a holistic approach that considers the entire warehouse layout and operational protocols.